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ConceptA tool I would build. Not client work.

Orthotics production board

The scan is done, the design is somewhere, a printer is running something. To know when a pair will be ready, somebody walks over and looks.

Concept

Not client work
What this is
A tool I would build, drawn to show the idea. Nobody has bought it, and every name on these screens is invented.
For
A clinic or small lab that prints or mills its own insoles.
The money
I found no public benchmark for lab turnaround or cost per pair, so there is no number here. Yours go in the calculator below.
Belongs to
Health. The nearest thing I have built is a clinic platform with insole design in the browser (private work). This board is not part of it.
Drawn
11 Nov 2026 · sheet 3 of 4

Live demo

Move one card. Every time moves with it.

Press play to see the board catch a pair that will be late. Then drag a queued card onto Printing, or press its button, and run the clock.
Demo Clinic
Production14
Jobs
Printers2
Mill fixture
Paperwork
Statements3
Materials
Lotte VoorbeeldLab and front desk
LabProduction
Queued 4Late 1Printers busy 1 of 2Wed 09:40

Scanned 2Designing 2Finishing 1Ready to fit 3

Scanned2

  • Karel ProefUploaded 09:12
  • Mila StaalUploaded 08:40

Designing2

  • Noor FictiefDr. Maes · version 2
  • Eva ExempleDr. Claes · version 1

Queued4

  • Tom TestTPU 95A · Normal · 3 hDue Thu 12:00Ready Wed 13:10prints next
  • Lena SampleTPU 95A · Soft · 2 h 40Due Thu 16:00Ready Wed 13:40on Printer 1
  • Jan ModaalTPU 95A · Hard · 3 h 20Due Fri 10:00Ready Wed 16:30on Printer 2
  • Sofie ProefTPU 95A · Soft · 2 h 50Due Wed 15:00 · fitting bookedReady Wed 16:301 h 30 late

Printing1

  • Anna DemoTPU 95A · Normal · 3 h 10Printer 1 · 50 min leftReady Wed 11:00due Wed 16:00

Finishing1

  • Ruben SpecimenTPU 95A · HardFinishing · 12 min leftReady Wed 09:52due Wed 12:00

Ready to fit3

  • Hugo ModelFitting today 11:30
  • Bram DummyFitting Thu 09:00
  • Iris ProbeFitting Thu 14:30

Printer 1Printing

Anna Demo · Normal

50 min left, done 10:30Then Lena Sample, 10:30

Printer 2Bed clear

Waiting for a pair

IdleThen Tom Test, 09:40

Times assume the queue runs top to bottom on whichever printer is free first, plus 30 minutes of finishing. A late flag is about the job, not the person.

Concept

Production board

Every pair from scan to fitting, and the two printers. Move a card to Printing and every ready-by time is worked out again.

Demo

Wednesday, 09:40. Printer 1 is busy, Printer 2 has a clear bed, four pairs are queued.

Then try it: drag a queued card onto Printing, or press its button, and run the clock. The lab, the people and the times are invented.

The other screens

One job, and its paperwork.

The hardness zones and slicer settings of a pair, and the draft statement that goes with it. Stills, with invented data.
  1. Demo Clinic
    Production14
    Jobs
    Printers2
    Mill fixture
    Paperwork
    Statements3
    Materials
    Lotte VoorbeeldLab and front desk
    ProductionSofie Proef, pair 0412
    Printing on Printer 2ReprintOpen the design
    Hardness by zonedesign version 3
    LeftRight
    • FrontSoft · 22% infill
    • MiddleNormal · 26% infill
    • BackHard · 30% infill

    Set by the practitioner in the design. The board shows it and passes it to the slicer. It does not change it.

    Slicer settings170 minutes
    Printer
    Printer 2
    Material
    TPU 95A
    Nozzle
    230 °C
    Bed
    40 °C
    Speed
    60 mm/s
    Top and bottom
    4 layers each
    History
    1. 09:40Moved to Printing by Lotte
    2. 09:02Sliced. 170 minutes, 41 g
    3. 08:55Design version 3 approved by Dr. Maes
    4. TueScans uploaded, left and right

    Concept

    One job

    The hardness zones the practitioner set, the slicer settings and what has happened to the pair so far.

    1 / 2
  2. Demo Clinic
    Production14
    Jobs
    Printers2
    Mill fixture
    Paperwork
    Statements3
    Materials
    Lotte VoorbeeldLab and front desk
    StatementsSofie Proef, pair 0412
    Draft · not signedDownload draft
    Draft

    Statement for a custom-made device

    Demo Clinic. The introduction and closing come from the clinic’s own standard texts.

    Made by
    Demo Clinic, Voorbeeldstraat 1
    Prescribed by
    Dr. A. Maes, prescription of 4 Nov 2026
    For the sole use of
    Sofie Proef, patient D-0412
    Device
    One pair of insoles, left and right, design version 3
    Materials
    TPU 95A. Front soft, middle normal, back hard
    Made on
    11 Nov 2026, Printer 2, job 0412

    Name and roleSignature and date

    Filled from the job

    • Made byClinic settings
    • Prescribed byThe project
    • For the sole use ofThe patient record
    • DeviceThe design
    • MaterialsThe print job
    • Made onThe print job
    A person at the clinic reads this, completes it and signs it. The software copies fields. It does not check or certify anything.
    Mark as signedEdit the texts

    Concept

    Paperwork

    A draft statement for the pair, filled from the job. A person reads it, completes it and signs it.

    2 / 2

What it would be worth

Nobody walks to the printer to ask what is running.

That is the honest size of it: fewer interruptions, and a pair that would miss its fitting shows up on the board while there is still time to do something about it.

No number.

I looked for a public benchmark for orthotics lab turnaround and for cost per pair, and found none I could confirm. So I will not print one.

In week one I would time one pair from scan to fitting in your lab, and count how often someone asks where a pair is. That is the number worth having.

Your own number

Walking over, asking, checking the printer.

Type your numbers and the sum appears here.

This is time spent asking, not a saving. A pair that misses its fitting costs more than this, and I have no public figure for that. Your numbers stay in this tab.

Where the line is

It schedules jobs. It does not touch the design.

What it does

  • Shows every pair in one place, from scan to fitting.
  • Works out when each queued pair will be ready, from print times and which printer is free.
  • Flags a job that will be ready after it is due, while there is still time to move it.
  • Passes the settings the practitioner chose to the slicer, unchanged.
  • Fills a draft statement from the job, for a person to read and sign.

What it never does

  • Change a design, a hardness or a material. Those are the practitioner’s.
  • Judge a patient, or decide whose pair matters more. A person moves the cards.
  • Sign, check or certify a statement.
  • Start a print on its own. Someone clears the bed and presses the button.

This is planning and paperwork for a workshop. The clinic makes the insoles and stays their manufacturer; the board is the tool it plans them with, and I don’t market it as a medical device. What the clinic’s statement has to say is for the clinic and its advisers to decide.

Want this for real?

I would start with a week in your lab: your printers, your print times, and where a pair gets stuck. Then a fixed price.

How I work with clinics